Hairpin Winding Machine for EV Motor Stator Production Line

Champyound provides high-precision Hairpin Winding Machines designed for fully automated electric vehicle (EV) motor stator production lines.
This system is specifically engineered for flat copper wire forming and insertion preparation, meeting the strict dimensional and process requirements of European automotive motor manufacturers.

Our equipment is widely applied in EV traction motor production, industrial servo motor assembly, and high-efficiency drive motor manufacturing.

The transition from round wire winding to hairpin stator technology has become standard in high-performance electric vehicle motors across Europe.

Our Hairpin Winding Machine is developed to support:

• High slot fill factor motor design
• Consistent copper flat wire forming accuracy
• Automated production integration
• Industry 4.0 data communication
• CE compliant safety architecture

The system ensures stable forming quality for automotive-grade stator cores.

• Automatic straightening and feeding system
• CNC controlled bending and shaping
• High dimensional repeatability
• Compatible with multiple hairpin geometries

This guarantees precise slot insertion alignment in downstream processes.

The machine is designed to integrate seamlessly with:

• Hairpin insertion systems
• Varnish stripping modules
• End-turn twisting and welding stations
• Stator pressing machines
• Final electrical testing systems

It forms a critical module within a complete hairpin stator production line.

(Custom configurations available for specific European motor designs.)

Maintains consistent geometry for high-efficiency traction motors used in EV platforms.

Designed for continuous industrial operation with minimal downtime.

Supports different stator stack heights and slot configurations.

Can be installed as a standalone module or integrated into a fully automated motor production system.

• Electric Vehicle Drive Motor Manufacturing
• Automotive Tier 1 Motor Suppliers
• Industrial Servo Motor Production
• High Efficiency Industrial Motor Factories

• Specialized in hairpin stator automation
• Engineering experience in EV motor production
• Strong customization capability
• Dedicated technical support for European customers
• Remote commissioning & onsite service available

We are not a general welding equipment supplier.
We focus exclusively on motor stator production automation systems.

No. This system is specifically designed for flat copper hairpin stator production used in EV and automotive motors.

No. Our equipment is industrial automation machinery integrated into motor manufacturing lines.

Yes. All systems can be delivered with CE compliant safety configurations.

Yes. The system supports standard industrial communication protocols and can integrate into Industry 4.0 manufacturing environments.

Yes. We customize forming geometry according to customer stator and motor design requirements.